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集散控制系統(tǒng)（Distributed Control System－DCS）集計算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體，廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展，產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場總線控制系統(tǒng)（Fieldbus Control System－FCS）。但國內(nèi)生產(chǎn)企業(yè)的情況是：大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段，采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟，在現(xiàn)有的技術(shù)條件和市場條件下，F(xiàn)CS還不能完全取代DCS，而且目前現(xiàn)場總線設(shè)備和系統(tǒng)還十分昂貴。因此，除了新建企業(yè)外，國內(nèi)企業(yè)在較長時間不可能全面采用現(xiàn)場總線技術(shù)，而必須走逐步發(fā)展、過渡的道路。 ??我們在上海石化股份公司環(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項目中，對3個生產(chǎn)單元已有的DCS和PLC進(jìn)行改造，增加通信功能，實現(xiàn)總調(diào)度室對各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段，分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產(chǎn)單元。另外，在廠部設(shè)有總調(diào)度室，但是總調(diào)度室的監(jiān)控水平較為落后，改造之前基本上不能對各個生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要，提高生產(chǎn)效率，改善操作條件，加強(qiáng)監(jiān)控手段，確保各生產(chǎn)裝置的正常運行，急需對各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造，從而能在總調(diào)度室對各裝置進(jìn)行監(jiān)視管理，及時了解各裝置的運行情況，達(dá)到指揮及時和調(diào)度準(zhǔn)確的目的。 2．1?現(xiàn)場監(jiān)控系統(tǒng)的改造 ??現(xiàn)場監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備，主要考慮可靠性和實時性。首先對自控程度較高的3個單元進(jìn)行改造（系統(tǒng)結(jié)構(gòu)見圖2—1）： ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN－BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號卡，可采集384點信號；7塊開關(guān)量輸出信號卡，可輸出112點信號；3塊模擬量輸入信號卡，可采集24點信號。兩套AB—PLC通過DH＋（數(shù)據(jù)高速通道）實現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場控制計算機(jī)上分別增加以太網(wǎng)卡，通過以太網(wǎng)將實時數(shù)據(jù)送到總調(diào)度室處理。??輸出192點信號；1塊模擬量輸入信號卡，可采集8點信號。系統(tǒng)運行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5－115UPLC上增加RS－232通訊模塊（CP524）和1臺現(xiàn)場操作站，用點對點方法連接，使PLC的數(shù)據(jù)通過現(xiàn)場操作站送到以太網(wǎng)上，與總調(diào)度室監(jiān)控計算機(jī)通信。但RS－232傳輸速率只有9600bps，操作站僅對現(xiàn)場起到監(jiān)視作用。
9309 DAINIPPON SCREEN I/O MODULE (16/16) SN-2016-TRDS DS-1211-ANALOG1330 LEYBOLD TURBO VACUUM PUMP, TURBOVAC 50 85402
16301 DYNAX HANDY TERMINAL, ROBOT TEACH PENDANT RT1-K3AX-080
18848 APPLIED MATERIALS PLATE, REFLECTOR, CHMBR BOTTOM, 23CM 0021-35163
13578 BECKHOFF SERVO MOTOR W/ AG2250 ANGLED PLANETARY GEAR AM8022-0D10-0000
8779 MITSUBISHI P91 VIDEO COPY PROCESSOR ULTRASOUND PRINTER P91W
7180 APPLIED MATERIALS FORGED 8 DXZ HEATER, HI-TEMP CERAMIC HEATER 0040-39240
17756 APPLIED MATERIALS E84 PI/O AGV/RGV HOKUYO DMS-HB1-V 0190-02688
8464 APPLIED MATERIALS ARM, WELDMENT SOURCE STD OBSOLETE 0040-20006
17047 MATSUSHITA TYPE FC-35 GREEN POWER MAGNETIC CONTACTOR BMF6-35-2
20939 APPLIED MATERIALS CABLE ASSY 0150-46754
6331 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F400#D
8744 AG ASSOCIATES SIX GAS INTERLOCK 7100-5425-03
7370 LAM RESEARCH OUTER 17" SILICON ELECTRODE ASSEMBLY 839-020965-020
6190 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F850#B
6383 FUJIKIN MFC FCS-WR FCSWR-4WS-798-F400#B
2623 APPLIED MATERIALS COOLED TUBE, LEAP2 0040-02238
9238 PANASONIC AC SERVO DRIVER MSD011A1X05
20916 APPLIED MATERIALS HARNESS ASSY CIOC TO GP TRANSDUCER 0140-80010
3540 ALLEN-BRADLEY 8-POINT DISCRETE I/O SIMULATOR MODULE 1771-SIM
20876 MATROX PCB ASSY W/ GSP MODULE 0298-06-05, P/N: PG-641, 0296-06-04 PG-1281
7847 DAINIPPON SCREEN EMERGENCY OFF SWITCH BOX 3 HEPT-003
21397 APPLIED MATERIALS ISOLATOR PUMPING RING TOP 200MM PRODUCER 0200-00402
1395 EDWARDS VACCUM PUMP RV12 A655-01-905
4138 DIGITAL ELECTRONICS DC POWER SUPPLY HIGH VOLTAGE DRP-9303DU
18091 YASKAWA MINERTIA SERVO MOTOR, RM SERIES, UTOP1-020MX UGRMEM-01SAKOE
11211 TOKYO ELECTRON PCB, I/O MDIF5B BOARD, 2184-020931-12 TTLM02-11
3239 YAMAMOTO MANOSTAR DIFFERENTIAL PRESSURE SWITCH MS61AHV1.2E-K
3891 VAT GATE VALVE 02109-BA24-ATU1
4712 EMERSON SERVO MOTOR 960104-23 MGE-205-CONS-0000
7475 APPLIED MATERIALS COAX CABLE, DXZ COUNTERMATCH, 2.7M 0150-76322
3435 SUPER VEXTA 5-PHASE-DRIVER UDX5107-G4-2
20597 ADVANTECH PCB, BACKPLANE BOARD, 190K610620 PCA-6106P4
15504 MILLIPORE 22" ION-EX CARTRIDGE CPMB02202
10056 APPLIED MATERIALS CB MAG THERM 3P 240VAC 30A BOLT-ON QO 0680-01215
20153 APPLIED MATERIALS CABLE ASSY,SQS(M)R/A TO SQS(M)STR.W/INTL 0190-21843
4424 APPLIED MATERIALS HDPCVD ESC, 300MM DUAL HE 0040-48594
12520 CTC ANALYTICS MOUNT/BRACKET FOR FAST WASH STATION MR03-00B
8164 SMC PNEUALPHA SOLENOID VALVE ECC-PNAL-6MR-A
14022 USHIO UNI METER UIT-101
22171 OEM 24'' COREFLEX FOR PRODUCER WATER LINE S-COR SS-SC6PF6PF6-24
8395 OEM LAMP MUL-250HS
6040 HORIBA-STEC MFC SEC-E440 MASS FLOW CONTROLLER SEC-E440J
9042 APPLIED MATERIALS MOTOR CURRENT AMP-FILTER CMP (0100-01654)0010-17634
1386 TELEDYNE VACUUM GAUGE TUBE DV-6M-VCR
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
2388 WAHL PLATINUM-RTD DIGITAL HEAT-PROBER THERMOMETER 392MVX
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
9748 APPLIED MATERIALS CABLE FILAMENT CONTROL 50FT 0620-01281
22186 AXCELIS SOURCE SPACER 170115590
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
3931 VAT ANGLE VALVE 26324-KA41-0001
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
14658 RDP TRANSDUCER AMPLIFIER S7AC
22171 OEM 24'' COREFLEX FOR PRODUCER WATER LINE S-COR SS-SC6PF6PF6-24
7568 APPLIED MATERIALS RING CNTRLLC LID 0020-70184
6040 HORIBA-STEC MFC SEC-E440 MASS FLOW CONTROLLER SEC-E440J
12859 PITTMAN SERVO GEAR MOTOR, 24VDC, RATIO 19.7:1, P/N: 12-8882-120 GM9413L144
10391 APPLIED MATERIALS FLANGE, EDWARDS PUMP, CVD EXH SW 0040-21826
3494 NSK ESA SERVO DRIVER ESA-Y3040A25-11
15333 ZEISS 960 S.E.M PCB, 348338-2002 348338-9020-2002
T56 MKS VACUUM SWITCH TYPE 141, 1 TORR 141A-22945
12341 ADVANCED ENERGY RF NAVIGATOR RF MATCH 3155126-012
8003 NOR-CAL PNEUMATIC ISOLATION VALVE, KLA-TENCOR ES20XP 990322-2
11758 AXCELIS LASER ASSY, 334590 01 01 1165740
11818 LS PLC, 16 POINTS RELAY OUTPUT MODULE G6Q-RY2B
7201 EBARA VACUUM PUMP EMERGENCY OFF SWITCH REMOTE A/C BOX 211618
23385 COMPUTER PRODUCTS POWER SUPPLY FOR FSI XL200-3602/4602
22186 AXCELIS SOURCE SPACER 170115590
3974 TOKYO ELECTRON CONTROLLER W/ RKC DIGITAL TEMP CONTROL:REX-D400 3M87-022665
11635 BOSTON GEAR 700 SERIES GEAR SPEED REDUCER, RATIO 20:1, 0.87 H.P. F71820B5J
21951 AXCELIS RESOLVER LEAD BACKED PLATE, 10" X 10" 1180750
4793 NEC TFT LCD SCREEN DISPLAY PANEL NL6448BC33-46
12908 ECHELON PCLTA PC LONTALK ISA-BUS ADPT CARD, PN: 801-0211-01 73100-11
10610 ADVANCED ENERGY PARAMOUNT 3013 RF GENERATOR 3156320-003
11783 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000570-11 MC-31151M
11784 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000571-11 MC-31151T
11782 TOKYO ELECTRON PCB ASSY TS-4000Z-16 CONTROL UNIT, 1181-000569-11 MC-31151P
14658 RDP TRANSDUCER AMPLIFIER S7AC
17511 ALPHA MOISTURE SYSTEMS DEWPOINT METER DS1000
18772 WATKINS JOHNSON PCB, RS-232 BOARD 961122
19906 KEYENCE PROGRAMMABLE CONTROLLER KV-P16R
19904 FOXBORO 873 RESISTIVITY ANALYZER 873RS-JIPCGZ
8298 A TO Z ELECS PCB MOD SEMVISION CX 300MM OPAL S2DIO
10719 ASML CARBON FILTER 4022.454.5626
4758 PRECISION SENSORS ABSOLUTE PRESSURE SWITCH E36W-H52
17408 LAM RESEARCH TEMPERATURE CALIBRATION SOURCE 518-025348-001
19458 PULNIX CCD CAMERA MODULE TM-7AS
243 EDWARDS EXDC 80 TURBO MOLECULAR PUMP CONTROLLER D39645000
21185 RENISHAW SENSOR OPTICAL ENCODER RGH22 X50F00
T257 MKS BARATRON PRESSURE TRANSDUCER, 10 TORR 628411TAE
2640 VARIAN PCB, DIGITAL I/O RELAY INTERFACE, E14004050 E15004050
22180 VAT MONOVAT DOOR 19X219 ANODIZED LOCKED TO 9Y4C 100404-R1
11839 MAXON MOTOR DC MOTOR W/ENCODER HEDL-5540 A11 223277
注：聯(lián)系我時，請說是在“傲立機(jī)床網(wǎng)”上看到的，謝謝！
