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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用
CAREL MACROBASE 98C217C006 MACROBASE0TELEMECANIQUE SCM 21 TSXSCM2116
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L15-000-MP90
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13E5T60-1001
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PCD2.C150Z09
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SMC CP96SDB32-60
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Elektra Tailfingen 22619 + 70022619 V2N-XF-X-XX V2NXFXXX
SIEMENS MDS514 6GT2000-0DG10
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QT20241
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YOKOGAWA AMN33 S2 CE435BF372
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HDMI clicktronic 70088
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Philips BBP 102
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ABB / ASEA IOC-01 E-31021
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B&R 7A0352.70
ROSE MOUNT ROSEMOUNT MODEL 1054B 1054/1054A/1054B/2054 1054BO
ELMA TT 514 382 514382 IZ1228
H0102D270A9
LS MC-100A
SRC3DA4010
SIEMENS: 6ES7 331-7KB02-0AB0
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FMS3034UL4
LENZE AC TECH ESV371N04TXB
JANITZA UMG96S
HENGSTLER 0550364 RI58-O/50EK.42KB-F0
SIEMENS 6ES7 195-7KF00-0XA0
MARPOSS E32S 8300000140
BOSCH REXROTH 0 820 120 009
SANYO DENKI 103-8573-7141
CONTRINEX DW-AS-521-M12
KEB F5 10F5B3B-3A0A
ALLEN BRADLEY 1794-0B32P
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FESTO CPE18-M1H-5/3G-QS-8
PEPPERL + FUCHS VBP-HH1 VBPHH1 096194S 103453S
DUNKERMOTOREN GR63X25
PMP131-A1B11A1T
K4L4280201 2003-12-22 20031222 KJ95-2L6 KJ952L6
IFM II5961 IIA3010ZBPKG
DNP205
SIEMENS RF310R 6GT2801-1AB10
TRAFAG 634.2531 -30T70
SCHNEIDER TSX QUANTUM DC IN 24V 4X8 140DDI35300
APAR AR247/3/S1/P/P/WA/P
FESTO DNC-32-320-PPV-A
LUST HS32.200
VIPA: 123-4EL01
VEGA DIS371
SIEMENS 6ES5430-4UA13
PMC1331A4F0D6A1E
WENGLOR ODX402P0088
IPC ISSC SDM MODULE 621-0004
SIEMENS 6ES7 158-0AD01-0XA0
KRAUS NAIMER A11 D-W188*01
EPH ELEKTRONIK DO16841112B04/3058 DO16841112B04
SICK WS160-G430
KLEINKNECHT TV2010UA2
BW2000 LE10074A3U
TZB30R
PLE80
OMRON ZX-LD40L
SIEMENS 5ST3 010 5ST3010 5ST310.AS 5ST301AS
HARTING HAN HAN-D40M HAN 40D-AV-M-LINKS-MK
SMC MXS12-100 MXS12100 MXS12-100R
MITSUBISHI A1SY14EU
B&R E163 MDE163-0
INDRAMAT RMK12.1-IBS-BKL
SIEMENS 6ES7 134-4NB01-0AB0
LS IS SV008IC5-1F
AMK ER 12 D 19"-RACK ER12D
HIRATA SAFFETY RELAY BOARD SW101.201
SMC AS3002F-08A
AEG PC-A984-141
SEW EURODRIVE 8262691
PS1-PS10 PMPS10D3-306032 PS10-H03
SIEMENS 6SL3000-0CE15-0AA0
TELEMECANIQUE XBTR400
AEG KOS 882 KOS882 6051.042.167619.06
SICK UC12-11231
SEW-EURODRIVE TPM11A009-ENB-2A2-1
PILZ PNOZ S6.1 S61 750156
ON UV OUL-B0140-AI-L
SCHNEIDER TSX PREMIUM TSXDEY16FK
SIEMENS RFI FILTER B84131-M1-G135
JOUCOMATIC 43700000 AR181802/01
ENTES EPM06C EPM-06C-96
SIEMENS 07129120 07129112 LUE-W 040+03 94V-0 30/10
EUROTHERM B-VT 2000 B-VT2000
SEW DFP21B DFP21B/U0H11B
BBC BROWN BOVERI SEAL S94002
MAYR KP100
EUROTHERM 2204E 2204E/CC/VH/RH/XX/FH/DL/XX/2XX/GER/XXXXX/XXXXXX
HITACHI 33016133-6
ABB DSQC325 3HAB22411
SIEMENS 3RG6014-3AG00
SIEMENS 6EP1931-2EC21 6EP19312EC31
ABB 2TLA010029R0000 RT9
BIHL + WIEDEMANN AS-i Safety Output Module 4I/2O BW2173
ETEK TO32F 01-007-325
AMI ELEKTRONIK BDG 6360-2-10-30-W126-1000-65
TURCK EXCOM DM80EX PTB00ATEX2178
TURCK EXCOM DO40EX PTB01ATEX2047
DLSP160S
SEW MFP 22D MFP22D
NEUGART PLE80
IFM OJ5148 OJH-FPKG/SO/AS
WENGLOR HB03PBT7K
WAGO 787-842
SIEMENS SITOP PSU100S 6EP1334-2BA20
BANNER Q3XTBLD-Q8
BILZ BNV 150
PHOENIX CONTACT PSR-SCP-24DC/ESP4/2X1/1X2
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