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集散控制系統(tǒng)(Distributed Control System-DCS)集計(jì)算機(jī)技術(shù)、控制技術(shù)、通信技術(shù)、CRT技術(shù)于一體,廣泛應(yīng)用于生產(chǎn)過程控制系統(tǒng)。隨著計(jì)算機(jī)和網(wǎng)絡(luò)技術(shù)的飛速發(fā)展,產(chǎn)生了一種新型的控制系統(tǒng)———現(xiàn)場(chǎng)總線控制系統(tǒng)(Fieldbus Control System-FCS)。但國內(nèi)生產(chǎn)企業(yè)的情況是:大多數(shù)企業(yè)還處于模擬儀表和人工控制的階段,采用DCS控制系統(tǒng)的企業(yè)仍是少數(shù)。由于DCS應(yīng)用廣泛、技術(shù)成熟,在現(xiàn)有的技術(shù)條件和市場(chǎng)條件下,F(xiàn)CS還不能完全取代DCS,而且目前現(xiàn)場(chǎng)總線設(shè)備和系統(tǒng)還十分昂貴。因此,除了新建企業(yè)外,國內(nèi)企業(yè)在較長(zhǎng)時(shí)間不可能全面采用現(xiàn)場(chǎng)總線技術(shù),而必須走逐步發(fā)展、過渡的道路。 ??我們?cè)谏虾J煞莨经h(huán)保部水質(zhì)凈化廠監(jiān)控系統(tǒng)的改造項(xiàng)目中,對(duì)3個(gè)生產(chǎn)單元已有的DCS和PLC進(jìn)行改造,增加通信功能,實(shí)現(xiàn)總調(diào)度室對(duì)各生產(chǎn)裝置的集中監(jiān)控。 2?系統(tǒng)改造方案?? 根據(jù)水質(zhì)凈化廠各生產(chǎn)單元的功能和建設(shè)階段,分為廠外調(diào)節(jié)池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個(gè)生產(chǎn)單元。另外,在廠部設(shè)有總調(diào)度室,但是總調(diào)度室的監(jiān)控水平較為落后,改造之前基本上不能對(duì)各個(gè)生產(chǎn)單元進(jìn)行監(jiān)控。為了適應(yīng)生產(chǎn)需要,提高生產(chǎn)效率,改善操作條件,加強(qiáng)監(jiān)控手段,確保各生產(chǎn)裝置的正常運(yùn)行,急需對(duì)各生產(chǎn)單元和總調(diào)度室進(jìn)行技術(shù)和設(shè)備的更新改造,從而能在總調(diào)度室對(duì)各裝置進(jìn)行監(jiān)視管理,及時(shí)了解各裝置的運(yùn)行情況,達(dá)到指揮及時(shí)和調(diào)度準(zhǔn)確的目的。 2.1?現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造 ??現(xiàn)場(chǎng)監(jiān)控系統(tǒng)的改造要充分利用原有儀表和設(shè)備,主要考慮可靠性和實(shí)時(shí)性。首先對(duì)自控程度較高的3個(gè)單元進(jìn)行改造(系統(tǒng)結(jié)構(gòu)見圖2—1): ??四期污水處理生產(chǎn)單元控制設(shè)備配置了兩套ALLEN-BRADELY公司PLC設(shè)備。25塊開關(guān)量輸入信號(hào)卡,可采集384點(diǎn)信號(hào);7塊開關(guān)量輸出信號(hào)卡,可輸出112點(diǎn)信號(hào);3塊模擬量輸入信號(hào)卡,可采集24點(diǎn)信號(hào)。兩套AB—PLC通過DH+(數(shù)據(jù)高速通道)實(shí)現(xiàn)數(shù)據(jù)共享。在原有的現(xiàn)場(chǎng)控制計(jì)算機(jī)上分別增加以太網(wǎng)卡,通過以太網(wǎng)將實(shí)時(shí)數(shù)據(jù)送到總調(diào)度室處理。??輸出192點(diǎn)信號(hào);1塊模擬量輸入信號(hào)卡,可采集8點(diǎn)信號(hào)。系統(tǒng)運(yùn)行采用遙控開關(guān)操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺(tái)現(xiàn)場(chǎng)操作站,用點(diǎn)對(duì)點(diǎn)方法連接,使PLC的數(shù)據(jù)通過現(xiàn)場(chǎng)操作站送到以太網(wǎng)上,與總調(diào)度室監(jiān)控計(jì)算機(jī)通信。但RS-232傳輸速率只有9600bps,操作站僅對(duì)現(xiàn)場(chǎng)起到監(jiān)視作用。
Allen-Bradley MPL-E230P-EJ42AAMoeller nzms 4-40 nzms 440 25-40A
VIPA SSM-BG81 E-Stand: 09 + 376-0AA21
Keb 14.56.A80-4008
Siemens Simatic S7 6ES7 322-1BL00-0AA0
BALLUFF BNS 813-D10-R16-100-55-FE-0428
Autovac 360 42700
MES MSR1-1
Euchner MGB-L1-ARA-AA1A1-S1-R-111071
Dunkermotoren GR63X55
Siemens 3VF3111-5EQ71-0AC1
Heidenhain ERN 170-5000 343 792 -01
CEAG PEPPERL + Fuchs LB 4002 GHG 127 0000a
BALLUFF BDG 6360-0-10-30-3600-65
Siemens Simodrive 6SN1123-1AA00-0BA1
Schunk PHE40 300980
Wieland WT 2,5 58.503.0055.0
Endress + Hauser Eco-Graph RSG20-61AB1AA
Jahns Hydraulic MTO-4-4-AVR200
IFM Efector Opto OG0013/OGT
Lenord + Bauer Gel 260C-N000000A001 GEL260C
Euchner TZ1LE024SR6
Siemens 6XV1 820-7BN50
Allen Bradley BULLETIN 100-D115 100S-D115ED22C
Eurodrive MC07A015-2B1-4-00
Siemens Simatic S5 6ES5526-3LF01
Siemens ecofast 3RK1303-6ES84-3AA3
Eurodrive movisafe UCS11B 18222366
Allen-Bradley 1756-OB32
Siemens 6ES7313-6CF03-0AB0
Festo IFB9-03
MKS MASS Flo Controller 2179BO1314CG1BV
Allen-Bradley 140U-H2C3-C30A
Festo DSM-32-270-CC-A-B
Sommer Automatic VE14-B
Gysin GPL 052-2S/16-1
PEPPERL + Fuchs SVM10-2015 102390
IFM Efector 110 G1502S
Kries Energy Cavin IEC 61243-5
ESR Pollmeier mididrive BN6617.1542.1285
ASM WS12-2500-R1K-L10-SAB2
Danfoss OMM 32 EM 151G5043
Rexroth Bosch 0608800073
Siemens Simodrive 6SN1118-0DM23-0AA0
Siemens Sinumerik 6FX1122-8BD04
TWK winkelcodierer CRE 66-4096 G24 K C01
Siemens 6ES5 951-7ND41
Siemens Simatic S7 6ES7 317-2AJ10-0AB0
Siemens C79451-Z1038-U9
Siemens 3RK1303-6ES84-3AA3
Siemens 6FC5114-0AB01-0AA0
Siemens iskamatic an AMD11-1/6FQ 1241-1A
Siemens iskamatic B FA11 6FQ2321-0AE
Siemens iskamatic B BZ01/6FQ2905-0A
EGM XL000.367.81.00
Safety Control INES A2-TU-30-625-1
Rexroth 3842527865
Rexroth indradrive M HMS01.1N-W0036-A-07 - NNNN R911295324
Siemens Simatic S5 6ES5340-3KA11
Siemens Simatic S7 6ES7 341-1AH02-0AE0
E + H Endress + Hausser Eco-Graph RSG20-61BA1AA
Siemens Simodrive 6SC6170-0FC50
Endress + Hauser EH Eco-Graph RSG20-31BA1AA
Siemens Sinumerik 6FC5203-0AB10-0AA0
Rexroth dbet - 61/200G24K4V 901000846
Lenze EVS9323-ES
RTK Rule Engineering Re 3460
CAPTRON CAT-530-21G7/VA-214
KSB Wheel 220 mm 40004094
Siemens 1FT50421AF714EHO-
Voestalpine TMS 31N3 402636/04
Sauer Danfoss AC drives for Battery Supply Division-TA 48/075
Neugart Planetary Gear WPL 90-10
Allen-Bradley 1791DS-IB16
Banner MSR2424Y
Rather awake Orff WDG-DPB-1213-C100-0CC
Siemens Coros OP15-C1 6AV3515-1MA20-1AA0
Alpha GEARBOX SP100-MC2-20-151-000
Atlanta 50139002
Siemens 6SE6420-2UD22-2BA0
ABB 2CMA139027R1000
Rexroth indradrive FC FCS01.1E-W0003-A-04
Fanuc AC Servo Motor A06B-0522-B031
MTS Temposonics R-Series RPS0025MD631P102
Rexroth Indramat SERVO MOTOR MAC063A-0-RS-3-C/095-B-0/S001
Siemens Simatic S5 6ES5436-7LB11
KEYENCE FU-16
Watt Tronic 7S4
Mushroom PSS CPU 3 301064
Siemens TELEPERM M 6DS1322-8BA
BALLUFF BIL0002 BIL ED0-B010P-02/30-S75
VIPA SSN-BG81
ESR BN 6646.2335 BN6646.2335 K5-P2-G1-E1-S9
Kniel Power bsü 5.10 No. 222-000-21
Bird Bevel Gear ML050 I = 4,0 467477/288082
Mannesmann Rexroth VT5008 VT5008-12 R5 #4 00010661
Sew Eurodrive MTA11A-503-S213-M01-00
Sick C40S-1803CA010
Euchner MGB-L1-APA-AA6A1-S5-L-114237
Dalsa CCD image capture technology CL-E1-0512S-136M
IFM SI5004
Festo dpzj - 25-50-P-A-KF-S2
Festo CP10-VI 10P-10-4A-AE-R-V-4M+ZH-F
Siemens Simatic S7 6ES7 924-0CA00-1AB0
Lauer PCS 095
Vega SW74
Klaschka BVLG 7/20-3
Siemens ISF50-03B
T + R Electronic IE60
Schleicher SMS1006
Lenord + Bauer Gel 293-V-000100L011
Carlo Gavazzi S142CRXM230
Siemens Simatic S5 CPU 945 6ES5945-7UA13
Acotom comitronic BTI AMX5
Siemens 6DS1723-8BL
Siemens Simatic S5 6ES5312-5AA21
Siemens iskamatic an AUI11/6FQ1181-0AE
Baumer Electric BAV 0D.24P2880-6-C
Baumer Thalheim ITD 21 a 4 Y58 512 H Ni KR2 S14 IP65
Heidenhain EXE 808
Siemens Simatic S5 6ES5 451-7LA11
Siemens Simatic S5 6ES5242-1AA32
Kniel FPM 0813/PFS FPM0813/PFS 356-019-02
Lenze inverter + Interbus S Type: 33.8212_E
Siemens Simatic Net 6GK1503-2CB00
Endress Hauser TC15 TC15-H1B2Y2E0HA12Y
Eurodrive movidyn MP5011AD00
Advantech Adam 3014
Pilz PNOZ XV3.1
Siemens Simatic Panel 15T 677B/C A5E2713377
Siemens 6ES5 375-1LA71
AMK 20F netzmodu Servo Drive 44617-9524-603589
Siemens Simatic C1 6EC1050-0A
Allen-Bradley 1756-L61a
Num axes Car FS-200107A26
Festo VADMI - 140-P
Siemens Simatic S5 6ES5 454-4UA11
Jumo logoscreen NT 706581/08-000-25/020,267
Siemens P-PIF96-X98 32.1699.644-00
Banner M18TIP6E M18 Tip 6E
TR Electronic he 65M HE65M 205-00183 11-27V
HBM Z6FD1 500KG Z6FD1500KG 1-Z6FD1/500KG-1
Siemens Simatic S7 6ES7 317-2AJ10-0AB0
Promess DSM4-05.4-20R.96-W1A
Siemens 6GK5 414-3FC00-2AA2
Rexroth Directional Control Valve 4 WREE 10W1-50-22/G24K31/A1V
Bray 930635-113000532
Lenze Servomotor MCS 09D41LRS0P1-Z0D0-ST5800N-R0SU
Festo HGR-32-A
Bell + Howell 82.14413.02 320.874242
Siemens TELEPERM C M74003-A8311 E:02
WAGO 750-474/000 -200
Endress + Hauser Delta Pilot DB42G-R1004DE11A2L
Siemens Sinec 6GK1901-0AA00-0AA0
Turck PS001R-504-LI2UPN8X-H1141
SMC ecdbx 2N25-200
Siemens Simatic S7 6ES7142-0BF01-0XB0
Siemens 3RK1322-1BS00-0AA0 Qty: 1
Siemens Simatic S7 6ES7461-0AA00-0AA0
BALLUFF BIL0002 BIL ED0-B010P-02/30-S75
IFM Electronic OS 0033/OSP
FEMA TXM 150301
Siemens 6ES5951-7ND51
KUKA KSP 600-3x40 KSP600
Lenze ecsea 004C4I ecsea 004C4I000XX1D83
Festo SLT-25-80-P-A
Destaco 82L2G-203B800
Siemens 1FK7060-5AH71-1AH8
Sick C4000 C40S-0301CA010
Endress Hauser TR15 TR15-H1B8C2C0HA2Y0
Janitza UMG 505 UMG505 52.10.004
Kniel FPM 0810/PFS FPM0810/PFS 356-016-02.02
Endress Hauser TC15 TC15-H1B2Y2D0HA12Y
注:聯(lián)系我時(shí),請(qǐng)說是在“傲立機(jī)床網(wǎng)”上看到的,謝謝!