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集散控制系統(Distributed Control System-DCS)集計算機技術、控制技術、通信技術、CRT技術于一體,廣泛應用于生產過程控制系統。隨著計算機和網絡技術的飛速發展,產生了一種新型的控制系統———現場總線控制系統(Fieldbus Control System-FCS)。但國內生產企業的情況是:大多數企業還處于模擬儀表和人工控制的階段,采用DCS控制系統的企業仍是少數。由于DCS應用廣泛、技術成熟,在現有的技術條件和市場條件下,FCS還不能完全取代DCS,而且目前現場總線設備和系統還十分昂貴。因此,除了新建企業外,國內企業在較長時間不可能全面采用現場總線技術,而必須走逐步發展、過渡的道路。 ??我們在上海石化股份公司環保部水質凈化廠監控系統的改造項目中,對3個生產單元已有的DCS和PLC進行改造,增加通信功能,實現總調度室對各生產裝置的集中監控。 2?系統改造方案?? 根據水質凈化廠各生產單元的功能和建設階段,分為廠外調節池、污水一段、氧化溝、四期污水處理、污泥脫水、污泥干化6個生產單元。另外,在廠部設有總調度室,但是總調度室的監控水平較為落后,改造之前基本上不能對各個生產單元進行監控。為了適應生產需要,提高生產效率,改善操作條件,加強監控手段,確保各生產裝置的正常運行,急需對各生產單元和總調度室進行技術和設備的更新改造,從而能在總調度室對各裝置進行監視管理,及時了解各裝置的運行情況,達到指揮及時和調度準確的目的。 2.1?現場監控系統的改造 ??現場監控系統的改造要充分利用原有儀表和設備,主要考慮可靠性和實時性。首先對自控程度較高的3個單元進行改造(系統結構見圖2—1): ??四期污水處理生產單元控制設備配置了兩套ALLEN-BRADELY公司PLC設備。25塊開關量輸入信號卡,可采集384點信號;7塊開關量輸出信號卡,可輸出112點信號;3塊模擬量輸入信號卡,可采集24點信號。兩套AB—PLC通過DH+(數據高速通道)實現數據共享。在原有的現場控制計算機上分別增加以太網卡,通過以太網將實時數據送到總調度室處理。??輸出192點信號;1塊模擬量輸入信號卡,可采集8點信號。系統運行采用遙控開關操作與全模擬流程盤顯示。在原有的Siemens S5-115UPLC上增加RS-232通訊模塊(CP524)和1臺現場操作站,用點對點方法連接,使PLC的數據通過現場操作站送到以太網上,與總調度室監控計算機通信。但RS-232傳輸速率只有9600bps,操作站僅對現場起到監視作用。
11548 ALLEN-BRADLEY CONTROLLOGIX, DC INPUT 32PT 1756-IB32/A9716 B&R 6 SLOT X20 I/O SYSTEM, PS9400, DI8371, PS2100, DO8322 X20 BC 0063
1911 MITSUBISHI MELSERVO AC SERVO MR-H20A
5620 ULVAC KIKO OILFREE SCROLL VACUUM PUMP DIS-251
6310 MYKROLIS MFC TYLAN SERIES 2950 FC-2950M0EP5
498 VEXTA 2 PHASE STEPPING MOTOR PH264-01B-C11
249 ASTECH RFPP AUTOMATIC MATCHING NETWORK POWER SUPPLY ATL-100RA
16114 MKS THROTTLE CONTROL VALVE 253B-13646
T199 MKS BARATRON PRESSURE TRANSDUCER 500 TORR 892B-26843
15428 HONEYWELL MINI-PEEPER ULTRAVIOLET SCANNER C7027A1072J
14151 INTEL PCB EURO CARD 56 TSOP 3VFF - SIRRETTA PB1245
207 APPLIED MATERIALS CLAMP, ROLLING SEAL, 300MM TITAN PROFILE 0020-22479
T114 MKS BARATRON ETCH MANOMETER, 1 TORR E29B-22205
14185 MICRO MO SINGLE AXIS INTELLIGENT DRIVE WITH MVP2001B02
R12 OMRON COMMUNICATION MODULE DRT1-232C2
23137 NEWPORT LASER DIODE DRIVER 501
15207 LEYBOLD INFICON TRANSPECTOR RESIDUAL GAS ANALYZER W/SENSOR HEAD TSP TH100
5373 PANASONIC SERVO DRIVER MSDA021A2A15
8654 APPLIED MATERIALS HIGH DEP RATE FACEPLATE TEOS 0040-95475
14138 CONDOR DC POWER SUPPLY, PCB 02-91051-0071
15075 XYCARB CERAMICS LAMP, INFRARED, 2000W LP 10335430
3919 MIKRO SONIC ULTRASONIC GENERATOR 3.8A/4.2A, P/N: 02145875 U0500PM
1430 PULNIX COMPACT MONOCHROME CAMERA TM-7CN
13589 TEXAS INSTRUMENTS PCB, TI-RFID BOARD RI-CPU-0001-03
1236 JVC 1/2 DIGITAL CCD CAMERA TK-C1381EG
2256 GASONICS LAMPTRAY, FOR GASONICS AURA 3010 3000 17327-01
691 TEKNIC SERVO MOTOR, P/N: 2100844 M-2348-103
21415 MALEMA SENSORS FLOW SWITCH, P/N: 645-095773-001 M-50-4-T-SS-I
9459 SIEMENS FM354 SERVO MOTOR MODULE 6ES7 354-1AH01-0AE0
10797 RFPP RF POWER CONTROLLER AMNPS-2A SE 1-0
9834 APPLIED MATERIALS 5000 CVD CONFIGURED CHMBR CHMBR 4400
17636 SEIKO SEIKI PCB, MULTIPLIER BOARD H600 P005Y008Z865-3A2
19067 SANYO DENKI DC SERVO MOTOR W/ ENCODER E401000C00B R406-151EL8
10044 TELI CCD COLOR CAMERA W/ TAMRON LENS 1:1.6 (TK4498A5 01) CS5260DP
16613 APPLIED MATERIALS CPLG WAVEGUIDE TUNER MANUAL 3750-01126
6191 FUJIKIN MFC FCS FCS-4WS-798-F50#F
6254 FUJIKIN MFC FCS FCS-4WS-798-F500#F
6036 FUJIKIN MFC FCS FCS-4WS-798-F100#F
6187 FUJIKIN MFC FCS FCS-4WS-798-F200#F
6193 FUJIKIN MFC FCS FCS-4WS-798-F500#D
17955 KALREZ BONDING SLIT VALVE DOOR PLATE K603610-9100
5313 SMC E/P REGULATOR ASSY W/SENSOR TECHNICS SQ01566/SQ01567 ITV2011-31N3N4-X95
9668 PATLITE TOWER LAMP ASSY, LME-TW RHB-24AUL
6100 FUJIKIN MFC P7000 WR FCSP7002W-4WS1-F122B-A3
13178 ORIENTAL MOTOR BRUSHLESS DC MOTOR DRIVER BMUD30-C
3492 NSK ESA SERVO DRIVER ESA-Y2020T23-21
9242 BIMBA ROTARY ACTUATOR CYLINDER 150 MAX PRESSURE PT-037090
8944 MYKROLIS IMPACT 2 V2 MG-PC 0.5 um OF S4418M004Y09
16669 APPLIED MATERIALS WEIGHT 8 CLAMP RING 9.697BC M4 SCREWS 0020-29359
23052 ORIENTAL MOTOR SPEED CONTROLLER MSP101
18553 SONY VIDEO GRAPHIC PRINTER UP-897MD
14490 BOC EDWARDS OIL BOX PRINTED GASKET FOR RV SERIES A27160005
11708 CKD AIR OPERATED VALVE AMD312-8US-6-0-4
9512 SCHNEIDER ELECTRIC TELEMECANIQUE LEXIUM 05 LXM05BD14N4
9709 APPLIED MATERIALS 17" TOUCHSCREEN 0242-46557 BPC-1701-01-01-LPE-KIT-MON-MON
1656 MITSUBISHI GRAPHIC OPERATION TERMINAL A851GOT-LWD-M3
5481 APPLIED MATERIALS FRONT PANEL FRAME 0030-70085
16314 GRANVILLE-PHILLIPS 275 MINI-CONVECTRON 275945
18658 APPLIED MATERIALS FILTER ASSY 0041-50424
18659 APPLIED MATERIALS FILTER ASSY 0190-63395
19690 OEM CLAMPING RING INSPECTION GLASS 102200828
14178 APPLIED MATERIALS CONTROLLER. A/C WINDOW 0090-00045
16109 APPLIED MATERIALS PLATE HEATER LIFT LEVELING PRODUCER 0040-38031
16760 APPLIED MATERIALS CONTROLLER INTERCONNECT, (EMC COMPLIANT) 0150-21337
18318 APPLIED MATERIALS COVER TOP QUARTZ 8" PCII 0200-00218
18774 APPLIED MATERIALS OPAL SCAN CURRENT AMP. ASSY 70512553100
8256 APPLIED MATERIALS RING WAFER LIFT 200MM 0020-10192
1051 NOVELLUS SHIELD, BOTTOM BACK, GRIT BLAST 17-291212-00
16973 APPLIED MATERIALS WELDMENT VLV MANF 5 STATION 0010-34050
19231 MELLES GRIOT LASER HEAD 05-LHP-121-490
4930 TYLAN GENERAL THROTTLE VALVE WITH VEXTA STEPPING MOTOR PH265-02 MDVX-020
3891 VAT GATE VALVE 02109-BA24-ATU1
3501 NSK ESA SERVO DRIVER ESA-Y2020A23-11
16161 APPLIED MATERIALS BRG BALL 7/8OD x 3/8ID x 7/32W 0190-75039
18695 ORIENTAL MOTOR PCB, 5-PHASE DRIVER, EB2277-2G, EB2277-3G A4509-048
20121 EDWARDS ISO 160 TRAPPED C/RING VITON B27158172
20161 NOVELLUS SPACER, ANODE CHAMBER, 300MM 15-126061-07
20185 ATMI PCB, UNIVERSAL ALARM BOARD-15CH 142-24-003
20839 VEXTA PCB, STEPPER MOTOR DRIVER BOARD EB4048-5S
20952 APPLIED MATERIALS CABLE ASSY 0140-80295
21115 APPLIED MATERIALS CABLE ASSY, 1M, 0150-10063 0140-25906
497 DELTA ELECTRONIKA POWER SUPPLY ST150
13707 HAMILTON PSD/2 SYRINGE PUMP HVX DRIVE LU0960 ECI QLC-5100 162573
14537 AZCO OZONE GENERATOR VMUS-4
10948 SAMSUNG FARA T02 ROBOCON TEACHING PENDANT SRCP-OTP1B
22177 FLUID METERING FMI Q PUMP, V06231AC11 (REFURBISHED) QG50/QG50MB
16769 APPLIED MATERIALS ASSY CABLE HEAT EXCHGR INTRFC, 25FT 0150-09027
16419 APPLIED MATERIALS CABLE ASSEMBLYPUMP EMO UMBILICAL, 75FT 0150-08845
16796 APPLIED MATERIALS CABLE ASSY 2-PHS DRVR OUT MTR 0150-20580
16824 HP PCB, MODEL 10 STORAGE PROCESSOR-SP, 005042860 A3231-60003
19064 PITTMAN DC SERVO MOTOR W ENCODER HEDS-5310 14205C864
13641 APPLIED MATERIALS CABLE ASSY POWER CORD EXT, 4FT 0150-12779
16336 APPLIED MATERIALS HEATED EXTENDED BELL INTLK LI-9496 BALZERS 0190-29859
10642 MATTSON RF SOURCE CABLE, 1.8M 3003079
16195 APPLIED MATERIALS PLATE TOP PLATFORM ENP WBLL CMF CENTURA 0020-75994
14223 KOFLOC MASS FLOW SENSOR, GAS N2 3810S
23255 MAC SOLENOID 10.8 VALVE, 2 WAY N-7557-022
8253 HATSUTA CABINEX-EWT AUTOMATIC FIRE SUPPRESSION SYS MANUAL RELEASE EUEWM-129
6162 UNIT MFC MULTI FLO 8560 SERIES UFC-8565C
8616 NOVELLUS ELECTROSTATIC CHUCK, ESC 200MM HDP MC TYPE 02-121642-00
5926 KOKUSAI ELECTRIC ALPHA 4-WAVE ULTRASONIC GENERATOR U0600FXI-P
9729 MKS 600 SERIES PRESSURE CONTROLLER 651C-26831
注:聯系我時,請說是在“傲立機床網”上看到的,謝謝!